Summary and Table of Contents SUMMARY Low Carbon Fuels 2040: Emerging Markets for SAF & RD provides detailed case studies, updates and analysis of the key producers and developers participating in Renewable Diesel projects and Sustainable Aviation Fuels (SAF) projects in the USA, Canada, Europe, Asia, and in South America.
Large Scale Renewable Diesel/SAF Refineries Emerge Rapidly in Europe, Asia, Latin America
Smaller-Scale SAF Refineries, Emerging Technologies, Bio-Intermediates
Project Announcements Expand Via Approved RD, SAF Technology Pathways: a) Hydroprocessed Esters and Fatty Acids (HEFA), the first platform for Sustainable Aviation fuels (#SAF) b) various feedstocks (ethanol, wood, carbon) via Alcohol-To-Jet technologies (ATJ), c) various feedstocks (wood, MSW) via Fischer-Tropsch technologies (FT), and d) hydrogen, biogenic carbon via Power to Liquids technologies (PTL) The rapid proliferation of these projects in the race for commercialization is profound. Together, these approved pathways for future development have collectively spawned over one hundred new renewable diesel and sustainable aviation fuels SAF projects. Specialty Feedstocks for RD, SAF Emerge in Growing Numbers * non-edible corn (Gevo, South Dakota)
Partnerships for Progress
Emerging Market, Technology and Feedstock Trends: Some of these include: a) low-carbon Ethanol for production and use in Alcohol-To-Jet markets b) Bio-Intermediates (aka BioCrude) via pyrolysis of wood, dehydration of alcohols, FT wax c) Carbon Capture (CCS, CCR) from bio-refineries, renewable natural gas (RNG) d) Renewable Hydrogen and BioGenic Carbon for Power-To-Liquids projects . Forecasts and Scenarios for Growth
TABLE OF CONTENTS 1. GLOBAL DEMAND DRIVERS FOR COMMERCIALIZING LOW-CARBON SUSAINABLE AVIATION (#SAF) AND RENEWABLE DIESEL PROJECTS 1.1.1 Clean Cities Transport Initiative Opportunities in U.S., Europe, Americas, Asia 1.1.2. Sustainable Shipping Initiatives for IMO (U.N.) 2020 Regulations 1.1.3 Feedstock Opportunities to Produce Low-Carbon Fuels for Emerging Markets with LCFS, CFS Targets 1.1.4 Low Carbon Fuel Regulations Bring Disruptive Challenges, Opportunities to Producers 1.1.5 Change and Transition from 2023 Targets to 2030 GHG Targets 1.1.6 New GHG Targets Bring Opportunities for Renewable Diesel (California, Oregon, Washington, Canada, EU, Asia, ) 1.1.7 New GHG Regulations Bring Opportunities to Refiners, Blenders, Obligated Parties
#SAF – AVIATION REGULATIONS, TARGETS SPAWN NEW OPPORTUNITIES, CHALLENGES 1.3 National Aviation Policies and Targets 1.4 C.O.R.S.I.A’s member countries & targets 1.5 Regional Aviation Policies and Targets – EU RED2, Fit for 55 1.6 EU ReFuel Plan: Highlights Airports: Fuel suppliers must ensure that 2% of fuel made available at EU airports is SAF in 2025, rising to 6% in 2030, 20% in 2035 and gradually to 70% in 2050. Synthetic Fuels: Synthetic fuels are made using captured CO2 emission. From 2030, 2,2% of fuels must also be synthetic fuels, rising to 35% in 2050.
2. RENEWABLE DIESEL & SUSTAINABLE AVIATION FUELS
2.1 MARKET DRIVERS: ACCELERATORS FOR SUSTAINABLE AVIATION GROWTH
2.2 EMERGING OPPORTUNITIES FOR FEEDSTOCKS, INTERMEDIATE PARTNERSHIPS
2.3 EXAMPLES OF TECHNOLOGY PATHWAYS, FEEDSTOCKS AND PROJECTS FOR SUSTAINABLE AVIATION FUELS & RENEWABLE DIESEL 2.3.3 Pyrolysis Commercial Level Producers of Bio-Crude/Syncrude Intermediates for Processing 2.3.4 Hydro-Thermal Liquefication Demonstration Level Producers 2.3.5 Technology Providers and Producers of Intermediates (Biocrude, ATJ) for Up-Grading into Renewable Diesel & Jet Fuel via Fischer-Tropsch, Pyrolysis, and other TRL Level 5+ Players 2.3.6 Examples of Biocrude & Syncrude Intermediate Up-Grading to Renewable Diesel and SAF 3. BUSINESS CASE STUDIES Low Carbon Fuels 2040: Emerging Markets for SAF & RD. provides detailed case studies and analysis of the key producers and developers participating in the development of Sustainable Aviation Fuels projects in North America, Canada, Europe, Asia, and South America. AMERICAS: CASE STUDIES OF PRODUCERS AND PROJECTS BY COUNTRY AND TECHNOLOGY USA: DEMAND DRIVERS, LOW CARBON FUEL STANDARDS
3.3 Case Studies of HVO/HEFA Producers 3.2.1 Phillips 66, Rodeo, California 3.4 CANADA RENEWABLE DIESEL PRODUCERS AND CASE STUDIES 3.5 LATIN AMERICA 3.6 Case Studies of Fischer-Tropsch (FT) Projects & Feedstocks 3.7 Case Studies of Alcohol-To-Jet (ATJ) Projects 3.8 Case Studies of Power-to-Liquids (PTL) Projects
4. EUROPE: CASE STUDIES OF PRODUCERS, PROJECTS 4.1 EUROPE: DEMAND DRIVERS 4.2.2 Current EU Renewable Diesel & Sustainable Aviation Fuels Production Based on COP Targets for 2030 4.3.3 Market Size and Share of European Renewable Diesel & Sustainable Aviation Fuels Production by Project 4.4.4 Rapid Expansion of Europe Renewable Diesel (HVO) Production and Sustainable Aviation (#SAF) Projected Plans
4.3 Case Studies of Co-Processing Projects 4.4 Case Studies of Fischer-Tropsch (FT) Projects, Feedstocks 4.5 Case Studies of Alcohol-to-Jet (ATJ) Projects 4.6 Case Studies of Power-To-Liquids (PTL) Projects 4.7 ASIA: CASE STUDIES OF PRODUCERS AND PROJECTS AUSTRALIA JAPAN INDONESIA MALAYSIA CHINA SOUTH KOREA THAILAND PHILLIPINES 6 AIRLINES’ #SAF OFF-TAKE AGREEMENTS 7. SUSTAINABLE AVIATION FUELS: MARKET GROWTH, EXPANSION, COMMERCIALIZATION PROSPECTS, FORECASTS, OUTLOOK| 8. RENEWABLE DIESEL MARKET GROWTH, EXPANSION, PROSPECTS, FORECASTS, AND COMMERCIALIZATION OUTLOOK TABLE OF FIGURES SUSTAINABLE AVIATION FUELS Map: Regular Commercial Sustainable Aviation Fuel Flights Taking Off From 5 Airports Table: Sustainable Aviation Fuel Offtake Agreements by Producer, Partner, Airline, Agreement, Volumes Table: Sustainable Aviation Fuel Agreements by Producer, Purchaser, Offtake Production per Year, Date Graph: Early Stage SAF Partnership Initiatives by Stakeholder Group, Projects Producers, Airlines SAF Case Study: World Energy/Alt-Air and United Airlines Commercial Partnership by Date, Million Gallons, Blend Ratio, CO2 Reduction, Thousands of Flights, Job Creation SAF Case Study: Neste-Lufthansa Commercial Partnership by Date, Million Gallons, Blend Ratio, CO2 Reduction, Thousands of Flights SAF Case Study: Neste Air Cooperation With Leading Aviation Brands, including Lufthansa, Boeing, KLM, SAS, American Airlines, Alaska Airlines, UPS, DFW & SFO Airports, Air BP SAF Case Study: Gevo Commercial Partnerships by Date, Million Gallons, Production Facilities for IsoButanol and and Jet Fuel Production Partnerships for Alaska Airlines and Lufthansa Airlines SAF Case Study: Fulcrum Commercial Partnerships With United Airlines and BP Air by Date, Feedstock Supply Chain, Biocrude Production, Co-Processing, and Offtake Agreement with BP Air SAF Case Study: Red Rock Biofuels Supply Chain Partnerships With TSS, Flour, PPE, Wood Group, Velocys, Haldor Topsoe, TCG, and Ten Year Offtake Agreements with Southwest Airways and FedEx SAF Case Study: Licella SAFProduction Partnerships and Offtake for Quantas and Virgin Australia NEXT GENERATION FEEDSTOCKS AND TECHNOLOGIES FOR CO-PROCESSING Graph: Global Feedstocks for Renewable Diesel and Sustainable Jet Fuel Co-Processing, including Residues, Waste, Energy Crops, MSW, Forest Residues, Agricultural Residues, Organic Waste Streams Table: Examples of Co Processing of Syncrude/Green Crude by Company, Location, Feedstock, Conversion Pathway by HEFA & Fischer Tropsch and Annual Capacity by Producer in Million Gal/Yr Graph: Example of Refinery Co-Processing Crude Oil and Renewable Green Crude Oil into Renewable Diesel and Gasoline, Leveraging Existing Refinery Infrastructure for CAPEX, OPEX Advantages Graph: Example of Production of Green/Syncrude for Co-Processing, by Feedstock Pre-Treatment, Fischer-Tropch Gasification of Sustainable Feedstocks to Syncrude, and Co-Processing Syncrude via Hydtrotreating and Hydro-Cracking into Renewable Diesel, Sustainable Aviation Fuel, and Co-products Graphs: Examples of Co-Processing Green/Syncrude by Velosys, Ensyn, ARA Chevron Lummus Global FEEDSTOCK MARKETS, PRODUCTION AND FORECASTS Illustration of Harvest of Oilseeds by Continent, Estimated, in Million Tons – North America, S. America, Europe, Africa, Asia Short Term Outlook: Current Production of Oilseed Crops, Total and Worldwide, Estimated in Million Tons, by Feedstock Type (Palm, Sunflower, Rapeseed, Soybeans) for Total Global Oilseed Production Mid Term Outlook – Food Production Increases With World Population, Supply of Grain and Vegetable Oils, Estimated by Continent in KG Per Capita, North America, S. America, Europe, Africa, Asia, Oceania LongTerm Outlook: Oilseed Harvests Growing Steadily, Harvests of Oilseeds by Continent, Estimated in Million Tons for North America, South America, Europe, Africa, Asia and Oceana FEEDSTOCKS USED IN RENEWABLE DIESEL & SAF PRODUCTION
Project Examples of Second Generation Waste-Based F.O.G.s, Fats, Oils and GreasesUsed Cooking Oil / Yellow Grease
Project Examples of Non-Food Sources – Third Generation Energy Crops
Fischer-Tropsch Commercial Level Producers of Bio-Crude/Syncrude Intermediates for Processing Pyrolysis Commercial Level Producers of Bio-Crude/Syncrude Intermediates for Processing Hydro-Thermal Liquefication Demonstration Level Producers Technology Providers and Producers of Intermediates (Biocrude, ATJ) for Up-Grading into Renewable Diesel & Jet Examples of Biocrude & Syncrude Intermediate Up-Grading to Renewable Diesel and SAF Fischer-Tropsch Gasification (FT) examples from Velocys, Fulcrum, RedRock Hydro-Thermal Liquefication (HTL) examples from ReadiFuels/ARA ATJ Alcohol To Jet (ATJ) process examples via Dehydration, Hydrotreating, Isomerization, Refining from Lanzatech, Gevo, Byogy, Vertimass REVIEW OF TECHNO-ECONOMIC STUDIES (CAPEX & OPEX ESTIMATES) OF RENEWABLE DIESEL AND SAF TECHNOLOGIES , FEEDSTOCKS Table: OPEX Production Costs of Sustainable Aviation Fuels from Various Pathways, including ATJ (Ethanol, n-Butanol, Iso-Butanol, Methanol), OTJ (Pyrolysis, CH, HRJ of Bio-Crude Oils), GTJ ( CTL, CBTL, Gas Fermentation) of Syngas to Hydrocarbons and Ethanol, STJ (Catalytic Conversion of Sugars via ARP and HMF Pathways) of Syngas to Ethanol, DMF and HMF, Fatty Acids and Farnesene – Intermediate Costs in $/Gallon and Final Jet Fuel Costs/OPEX in $/Gallon Table: OPEX Cost of SAF by Technology Pathways – HDO of Camelina, Gasification-FT (Corn Stover, Switch Grass, Algae), HDO and Advanced Fermentation (Pongamia, Sugarcane Molasses, Alga, Corn Grain, Switchgrass) and HDO (Wasted Oil, Tallow, Soybean Oil) – Prices in US $/Liter
GLOBAL MARKET DEMAND, PRODUCTION OF SUSTAINABLE AVIATION FUELS VIA RENEWABLE DIESEL EUROPE EU Renewable Diesel Production Volumes Targets for GHG Emission Savings to 2030 Pie Chart: Europe Renewable Diesel Production by Project, Million Liters Per Year Capacity Time Series Chart: Europe Renewable Diesel (HVO) Production and Production Capacity Chart: Europe Renewable Diesel Production By Country 2009-2019, Netherlands, Finland, Italy, France Chart: Worldwide Renewable Diesel (HVO) Production Capacity and Biodiesel Market Share Producer Case Study: Neste, Finland, Renewable Diesel Plant in Porvoo, Feedstocks, Technology, Capacity, Co Products, Startup, Expansion Producer Case Study: Neste, Porvoo Refinery Technology Overview of Hydrogen Production Plant and Hydrocracker Units at Porvoo, Including Technology Types, Suppliers, Partners, CAPEX and Capacity Producer Case Study: UPM, Finland, Lappeenranta Refinery, Feedstocks from Tall Oil and Wood Residues, Hydrotreating and Distillation Technology for Tall Oil, Capacity, Start Up Date, Offtake Producer Case Study: ENi, Italy, Renewable Diesel Plant in Venice, Feedstock Use in MT, UOP/ENI Technology, Capacity, Co Products (Green Diesel, Naptha, LPT, Jet Fuel), Startup, Expansion Plans Producer Case Study: ENi, Italy, Renewable Diesel Plant in Gela, Feedstock Use in MT, UOP/Eni Technology, Capacity, Co Products (Green Diesel, Naptha, LPT, Jet Fuel), Startup, Expansion Plans Producer Case Study: Total, France, Renewable Diesel Plant in La Mede, Feedstock Use by Type in MT, Technology Partners, Capacity and Expansion, Co Products, Startup Date, Expansion Plans Table: EU RED2 & CORSIA Analysis of Renewable Diesel Technologies by Type, Feedstocks Used, GHG Emissions Score/Rating % for Each Technology and Feedstock ( HVO, SIP, ATJ) EU Forecast 2023-2030: RED2 Targets for Renewable Diesel & Aviation Fuel Production in MT by Maximum Shares from 1st Gen, 2nd Gen, and Advanced Fuels/Feedstocks (Annexes IX Part A & B)
GLOBAL MARKETS FOR RENEWABLE DIESEL FUELS PRODUCTION & CO-PROCESSING Table: USA Biomass Based Diesel Growth Over Time, Million Gallons/Yr, Final Volume Standards Chart: US Renewable Diesel Production Volumes in Million Gallons Per Year Table: Current U.S. Renewable Diesel Producers by Capacity, MT, Gallons, and Location Producer Case Study: Diamond Green Diesel, Renewable Diesel Plant in Louisiana, Feedstocks, Technology, Capacity, Co Products, Startup, Expansion Plans, Offtake Partners Producer Case Study: REG, Renewable Diesel Plant in Louisiana, Feedstocks, Technology, Capacity, Co Products, Startup, Expansion Plans, Offtake Partners Producer Case Study: World Energy (AltAir), Biojet & Renewable Diesel Plant in California,, Feedstocks, Technology Partners, Production Capacity, Co Products, Startup, Expansion Plans, Offtake Partners
CALIFORNIA Chart: California LCFS Renewable Diesel Supply, in Million Gallons Chart: California LCFS Renewable Diesel & Biodiesel Production Volumes, Million Gallons Chart: California LCFS Renewable Diesel and Biodiesel Production by Crops and Residues Used w Credits (in Million MT) for Soy, Canola, Fish Oil, Distillers Corn Oil, Tallow, Used Cooking Oil Chart: California Annual Diesel Demand Forecast to 2030 by Biodiesel, Renewable Diesel, Petroleum Diesel, in Millions of Gallons CANADA Canada’s Renewable Diesel Mandates, By Province, British Colombia, Alberta, Saskatchewan, Manitoba, Ontario, Quebec, and Atlantic Canada, by Target Volumes and GHG Reduction in Carbon Intensity Canada’s Clean Fuel Standard, Current Timeline of Regulatory Plans by Liquid Fuel Stream, Solid and Gaseus Fuel Stream Requirements, LCA Model, and Carbon Intensity Values Chart: Canada’s Renewable Diesel & Biodiesel Consumption, in Million Metric Tons Year Chart: Consumption of Renewable Diesel and Biodiesel in Canada By Feedstock, in Million Liters and GHG % Avoided in Mt CO2 by: Canola, Soy, Tallow, Yellow Grease, Palm, Rapeseed
BIOFUELS FOR SHIPPING – IMO OPPORTUNITIES FOR RENEWABLE DIESEL Chart: IMO Fuels Measured by Type of Fuel (Diesel, Gas Oil, Light Fuel Oil, Heavy Fuel Oil, Liquefied Petroleum Gas, Liquified Natural Gas, Methanol and Ethanol), and Carbon Content (t-Co2/t-Fuel) Table: Benefits of Drop In Renewable Diesel Fuels Supplies vs LNG Supplies and Scrubbers to Meet IMO Shipping Regulations for Sox, Nox, and CO2 Greenhouse Gas Emissions Chart: Market Projections for Marine Fuels Volumes Comparing Biofuels to LNG by MT/yr
REVIEW OF FORECASTS – SHORT TERM, MID TERM, AND LONG-TERM OUTLOOKSShort Term Outlook: Supply and Demand Imbalances Between Advanced Biodiesel and Renewable Diesel Mandates for Low Carbon Markets in U.S. & E.U., Canada: Market Pull for Lower Cost Suppliers / Exporters in Emerging Markets Medium Term Outlook: Transition from 2023 Volumetric Targets to 2030 LCFS and GHG Targets Increases Market Demand for Several Lower-Carbon Fuels, Feedstocks, Process Technologies Long Term Outlook: Commercialization of (1) Low Carbon Feedstocks and (2) Process Technologies to Meet (3) Estimated Low-Carbon Renewable Diesel and SAF Demands From 2030 to 2050
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